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Incoloy 800 Tubes

Incoloy 800 Tubes

Specification Standards :

Manufactured according to ASTM B407, ASTM B514, ASME SB407, and ASME SB514 international Incoloy tubing standards.

Material Grade :

Available in UNS N08800 / Incoloy 800 alloy grade for elevated-temperature and corrosive industrial environments.

Tube Manufacturing Types :

Supplied in seamless, welded, ERW, heat exchanger, and instrumentation tube configurations.

Size Range :

Offered in multiple tube sizes suitable for thermal processing and industrial fluid transfer systems.

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Industries operating in elevated-temperature and corrosive environments require tubing materials capable of maintaining long-term structural reliability, oxidation resistance, and mechanical stability.

Engineered for outstanding resistance against oxidation, carburization, and thermal fatigue, Incoloy 800 alloy tubes perform efficiently in industrial environments where ordinary stainless steel materials may lose strength under continuous heat exposure. Their advanced metallurgical composition makes them suitable for pressure-intensive and high-temperature industrial operations.

What are Incoloy 800 Tubes?

Incoloy 800 tubes are nickel-iron-chromium alloy tubes manufactured according to:

  • ASTM B407
  • ASTM B514
  • ASME SB407
  • ASME SB514

The alloy is specifically developed for elevated-temperature applications requiring:

  • Oxidation resistance
  • Carburization resistance
  • High-temperature stability
  • Excellent mechanical strength
  • Reliable pressure performance

Because of these properties, Incoloy 800 tubes are widely used across thermal engineering and corrosive industrial process systems.

Why Industries Prefer Incoloy 800 Tubes

Exceptional High-Temperature Resistance

One of the most significant advantages of Incoloy 800 tubing is its ability to maintain structural stability under prolonged elevated-temperature exposure.

Why are Incoloy 800 tubes suitable for high-temperature applications?

Their nickel-iron-chromium composition provides excellent resistance against scaling, oxidation, and metallurgical degradation during continuous thermal service.

This makes them ideal for:

  • Furnaces
  • Boilers
  • Heat exchangers
  • Thermal processing plants

Excellent Corrosion Resistance

Incoloy 800 tubes provide dependable resistance against:

  • Oxidizing chemicals
  • Carburizing environments
  • Acids
  • Chlorides
  • Industrial corrosive gases

These characteristics support long operational service life in aggressive industrial environments.

Strong Mechanical Stability

The alloy maintains:

  • High creep resistance
  • Thermal fatigue resistance
  • Pressure-handling capability
  • Structural integrity

even during prolonged industrial thermal operations.

This improves system reliability while minimizing maintenance and operational downtime.

Available Types of Incoloy 800 Tubes

To support multiple engineering and industrial requirements, Incoloy 800 products are available in various configurations including:

  • Incoloy 800 Seamless Tubes
  • Incoloy 800 Welded Tubes
  • Incoloy 800 ERW Tubes
  • Incoloy 800 Heat Exchanger Tubes
  • Incoloy 800 Boiler Tubes
  • Incoloy 800 Instrumentation Tubes

Each tube type is selected according to operating conditions, fabrication requirements, and industrial system design.

Applications of Incoloy 800 Tubes

Heat Exchanger Systems

Widely used in heat exchangers and condensers requiring reliable thermal transfer and corrosion resistance.

Boilers and Steam Systems

Suitable for elevated-temperature steam generation and pressure-intensive boiler operations.

Chemical Processing Plants

The alloy performs effectively in aggressive chemical and corrosive processing environments.

Furnace and Thermal Engineering

Incoloy 800 tubes maintain structural integrity during continuous furnace and thermal processing exposure.

Power Generation Industry

Applied in thermal power plants and high-temperature industrial process systems.

What are Incoloy 800 tubes used for?

They are commonly used in heat exchangers, boilers, chemical plants, furnaces, steam systems, and power generation applications.

Incoloy 800 vs Stainless Steel Tubes

Industrial buyers frequently compare Incoloy 800 vs stainless steel tubes before selecting materials for severe industrial environments.

Stainless Steel Tubes

  • Suitable for moderate heat and corrosion conditions
  • Economical for general industrial applications

Incoloy 800 Tubes

  • Superior oxidation resistance
  • Better thermal stability
  • Improved creep strength
  • Longer service life under elevated temperatures

For high-temperature and carburizing environments, Incoloy 800 provides significantly greater reliability.

Manufacturing and Quality Assurance

Reliable Incoloy tube manufacturers maintain strict metallurgical and dimensional quality control processes.

Industrial inspection procedures commonly include:

  • PMI Testing
  • Hydro Testing
  • Ultrasonic Inspection
  • Mechanical Property Testing
  • Dimensional Verification

These quality measures ensure compliance with international ASTM and ASME standards.

With outstanding oxidation resistance, high-temperature stability, and reliable mechanical durability, Incoloy 800 Tubes remain one of the most trusted nickel alloy tubing solutions for modern industrial applications. Their superior thermal performance, corrosion resistance, and structural reliability make them ideal for boilers, heat exchangers, chemical processing systems, furnaces, and thermal power generation industries.

800/800HT/825 Incoloy Pipes and Tubes Equivalent Grades

STANDARD WERKSTOFF NR. UNS JIS BS GOST AFNOR EN OR
Incoloy 800 1.4876 N08800 NCF 800 NA 15 ЭИ670 Z8NC32-21 X10NiCrAlTi32-20 XH32T
Incoloy 800HT 1.4859 / 1.4876 N08811 NCF 800HT NA 15(HT) ЭИ670 - X8NiCrAlTi32-21 XH32T
Incoloy 825 2.4858 N08825 NCF 825 NA 16 ЭП703 NFE30C20DUM NiCr21Mo XH38BT

Incoloy 800 Seamless Tubes

Nickel-iron-chromium alloy seamless tubes engineered for high-temperature, corrosive, and pressure-intensive industrial systems.

Incoloy 800 Seamless Tubes

Incoloy 800 Welded Tubes

Durable welded alloy tubes suitable for chemical processing, thermal plants, and elevated-temperature engineering applications.

Incoloy 800 Welded Tubes

Incoloy 800 ERW Tubes

Electrically resistance welded tubes designed for industrial fluid transfer and heat-resistant process systems.

Incoloy 800 ERW Tubes

Incoloy 800 Heat Exchanger Tubes

Corrosion-resistant alloy tubes developed for heat exchangers, condensers, and thermal transfer equipment.

Incoloy 800 Heat Exchanger Tubes

Incoloy 800 Boiler Tubes

High-temperature alloy boiler tubes engineered for steam generation and pressure-intensive thermal operations.

Incoloy 800 Boiler Tubes

Incoloy 800 Instrumentation Tubes

Precision alloy tubing suitable for instrumentation systems, process control, and chemical handling applications.

Incoloy 800 Instrumentation Tubes

Specification Standards :

Manufactured according to ASTM B407, ASTM B514, ASME SB407, and ASME SB514 international Incoloy tubing standards.

Material Grade :

Available in UNS N08800 / Incoloy 800 alloy grade for elevated-temperature and corrosive industrial environments.

Tube Manufacturing Types :

Supplied in seamless, welded, ERW, heat exchanger, and instrumentation tube configurations.

Size Range :

Offered in multiple tube sizes suitable for thermal processing and industrial fluid transfer systems.

Wall Thickness Availability :

Available in thin-wall to heavy-wall thicknesses for pressure-intensive industrial applications.

Outer Diameter Range :

Manufactured in customized outer diameters to meet refinery, boiler, and process industry requirements.

Length Options :

Supplied in random, straight cut, U-bend, and customized industrial tube lengths.

Surface Finish :

Available in annealed, pickled, polished, bright annealed, and mill finish surface conditions.

High Temperature Resistance :

Exceptional resistance against oxidation and carburization during prolonged elevated-temperature exposure.

Corrosion Resistance Capability :

Provides reliable resistance against acids, chlorides, and aggressive chemical processing environments.

Mechanical Strength Performance :

Maintains structural stability and creep resistance under high-temperature industrial operating conditions.

Fabrication & Weldability :

Supports efficient welding, bending, and fabrication for complex industrial engineering systems.

Industrial Application Areas :

Widely used in heat exchangers, petrochemical plants, furnaces, boilers, and power generation industries.

Inspection & Testing Standards :

Supplied with PMI testing, hydro testing, ultrasonic inspection, and mill test certificates for quality assurance.

Chemical Composition of Incoloy Alloy Seamless / Welded Pipes and Tubes

Incoloy 800 800H 825
Ni 30-35 30-35 38.0 – 46.0
Fe 39.5 min 39.5 min 22.0 min
Cr 19-23 19-23 19.5 - 23.5
Cu 0.75 max 0.75 max 1.5 - 3.0
Ti 0.15-0.60 0.15-0.60 0.6 - 1.2
Al 0.15-0.60 0.15-0.60 0.2 max
C 0.1 max 0.05-0.1 0.05 max
Mn 1.5 max 1.5 max 1.0 max
S 0.015 max 0.015 max 0.015 max
Si 1.0 max 1.0 max 0.5 max
Mb - - 2.5 - 3.5

Mechanical Properties of Incoloy Alloy 800/800HT/825 Pipes and Tubes

Inconel 800/800HT
Tensile Strength Psi – 75,000 , MPa – 520
Yield Strength (0.2%Offset) Psi – 30,000 , MPa –205
Elongation 30 %
Inconel 825
Tensile Strength Psi – 80,000 , MPa – 550
Yield Strength (0.2%Offset) Psi – 32,000 , MPa –220
Elongation 30 %

Physical Properties of Incoloy 800/800HT Pipes and Tubes

Density
lbm/in3
Thermal Conductivity
(BTU/h ft. F)
Electrical
Resistivity
(in x 10-6)
Modulus of
Elasticity
(psi x 106
Coefficient of
Thermal Expansion
(in/in)/
F x 10-6
Specific Heat
(BTU/lb/
F)
Melting
Range
(F)
at 68F: 0.285 9.4 at 212F 28.3 at 68F 28 9.4 at 32 – 212F 0.1200 at 68F to 212F 2500 to 2590
  12.4 at 932 F 39.4 at 752F   10.2 at 32 – 1000F    
    49.6 at 1652 F   10.4 at 32 – 1500F    

Our Incoloy 800 Tubes are used in a wide range of applications and various industries. Below are a few of them:

Application Industries

Application Industries

Aerospace Industry

Aerospace Industry

Food Processing Industry

Food Processing Industry

Pulp & Paper Indusry

Pulp & Paper Indusry

Energy Industry

Energy Industry

Pharmaceuticals Industry

Pharmaceuticals Industry

Power Plant Industry

Power Plant Industry

Chemical Industry

Chemical Industry

Oil and Gas Industry

Oil and Gas Industry

Frequently Asked Questions

Get clear answers to common queries about our steel products, services, and delivery processes.

Are Incoloy 800 tubes suitable for high-temperature systems?

Yes, they are specifically engineered for elevated-temperature industrial operations requiring oxidation and carburization resistance.

Can Incoloy 800 tubes resist corrosion?

Yes, the alloy offers dependable resistance against acids, chlorides, oxidizing environments, and industrial corrosive media.

Which industries use Incoloy 800 tubes?

Thermal power plants, chemical processing facilities, heat exchanger industries, furnaces, and refinery systems commonly use Incoloy 800 tubing.

How durable are Incoloy 800 tubes?

They provide excellent creep resistance, thermal stability, and long operational service life in demanding industrial conditions.

Need more information about our metal solutions?

Get in touch with us today to discuss how KVN Steels can meet your needs with competitive pricing, timely delivery, and exceptional performance.

Need more information about our metal